How to change the cable of the hotend

 


 

EN

ES


 

warning-2 This is an advanced repair article. This guide is designed to be performed with the authorization and assistance of the BCN3D support team or authorized distributors.

Without the necessary knowledge, you could cause damage to the printer during repair and invalidate the warranty.

If you have any questions or problems please contact the support team: contact form.

 

Do not disassemble the hotend during this process, only is necessary to change the cable. Any other modification in the hotend could produce issues during the printing.

 

Tools  
allen-icon
Allen key 1.5mm
wire-metal-brush-2
Metal brush

 

1. Check that the heating block and the screws that hold the resistor and the thermistors are clean.

hotend limpio Cropped

If not, use the hotend cleaning assistant (Utilities, Maintenance, clean hotend) and remove any excess dirt.

bcn3d-epsilon-maintenance bcn3d-epsilon-hotend-cleaning-assitant

2. Let the hotend cooldown.

Check from the temperatures menu that the hotend is at room temperature. 

bcn3d-epsilon-tempèratures

3. Turn off and unplug the printer.

bcn3d-epsilon-turn-off-1 epsilon-turn-off-1

4. Unscrew and remove the connection cover.

screw-iconx2 M2x8mm
cambio hotend1 Cropped cambio hotend Cropped

5. Disconnect the cable from the hotend.

cambio hotend2 Cropped cambio hotend3 Cropped

If the last 4 digits of your printer's serial number are higher than 0771 for Epsilon W50, 0498 for Epsilon W27, or 0381 for Sigma D25, you should take the following into consideration:

  • Warning! The piezo cable is extremely sensitive, use caution when handling it.

cable-piezo-1

  • Below is the placement of the connections of the main components 

extruder-board-piezo-connections

6. Remove the screws from the hotend.

screw-iconx2 M3x6mm

cambio hotend4 Cropped

7. Using the short side of the allen wrench, unscrew the set screws that hold the heating resistance and the thermistor. 

 

screw-iconx2 M1.5x6mm

unscrew_hotend

  • Warning! Do not apply too much force to avoid damaging the set screws. Do not remove the set screws from the heating block.
  • Do not disassemble the hotend during this process, only is necessary to remove the cable. Any other modification in the hotend could produce issues during the printing.

8. Remove the cables from the hotend.

9. Insert the new hotend cables and screw the set screws as shown below.

screw_resistance

  • The heating resistance must be centered in the hotend, this way the heat transmission is correct.

screw_thermistor

  • The thermistor should be positioned so that its back is flush with the surface of the heating block.

thermistor_position2

  • Warning! Use the long side of the Allen wrench to tighten the set screw and don't apply too much force. 

10. Connect the hotend to the extruder board.

cambio hotend3 Cropped cambio hotend2 Cropped

11. Position the connection cover and screw.

screw-iconx2 M2x8mm
cambio hotend Cropped cambio hotend1 Cropped

12. Perform an autotune of the hotends. (Utilities, Maintenance, Autotune)

bcn3d-epsilon-maintenance bcn3d-epsilon-autotune

 

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