This is a continuation article of the How to fix Layer Shifting guide.
If you haven't read it, please look over it first as you'll understand why layer shifting happens and other ways to fix it. How to fix layer shifting.
Layer shifting in the Y axis is a printing issue when the layers of the printed object are misaligned on the Y axis direction. It is usually a mechanical problem but can also be caused by a stepper driver malfunction or a bad configuration in BCN3D Stratos.
To solve this issue, follow the steps below in order.
Checking flat cable connection
Cleaning and lubrication
Clean the guiderail's surface with a clean piece of paper, and apply some lubricating oil while moving the X carriage forwards and backwards. Pay special attention to the ridges of the guiderail.
Note: you can purchase the maintenance kit on our website: Maintenance Kit BCN3D Sigma
If you need more information about how to clean the axis, check out this guide: How to clean and lubricate the axes (Sigma Series)
Checking Parallelism
Place the printing heads to the sides of the carriage and bring the carriage to the front of the printer, so you can check the distance between the printing head and the printer structure on both sides.
If one of the printing heads is touching the frame before the other does, please get with the BCN3D Support team at this form: Contact us.
Adjusting belts tension
In order to adjust the belt tension, click on this guide to receive more information:
How to adjust the tension of the belts (Sigma Series)
Adjusting set screws on the Y smooth bar pulley
Note: If you hear a clicking noise coming from these pulleys, check this article to remove the noise:
Checking flat cable connection
Check if the flat cable is properly connected to the Y motor driver. If the connection is poor, the driver won´t work correctly, causing the Y motor not to move to the specified positions and the layers not be aligned.
Changing the Y stepper motor
If there’s mechanical resistance on the X carriage while manually moving it back and forth, the Y stepper may be blocked. Follow the next steps to check if the stepper motor is the problem:
1. Turn off and disconnect the printer.
2. Take off the belts from the Y axis holder and check its motion through the rails. If the Y carriage moves smoothly, the issue is most likely the stepper.
3. You can check the stepper resistance by manually rotating the pulley to see if it is blocked. Sometimes the driver can be the cause of this problem, therefore you should check the stepper motion after turning the printer off as well.
If the stepper motor is blocked you’ll have to change it for a new unit. Click on this guide to learn about process:
How to replace motor Y (Sigma Series)
Changing the Y driver
The driver board controls the Y motor, if it doesn't work correctly, the motor could behave abnormally, usually relating to layer shifting. To check if the issue is being caused by the driver, follow the next steps:
1. Turn off and disconnect the printer.
2. Swap the Y driver for one of the X axis drivers.
Note: If you want more details on how to swap or change the drivers, please click on the following guide:
3. Try to print and check if the problem continues, if the problem is solved, you will need to get a new driver to replace the faulty driver.
Forum Community
This article doesn't fix your issue? Check out our forum community for more info about this
It's important to keep your printer in good shape to make the most out of it. In this chart you can find a list of the extruder maintenance procedures and how frequently these should be done.
Take your e-waste to a certified recycler. Check how we do it in BCN3D.
