Tough PLA: Tips and Tricks

The following tips will help you to improve the quality of your Tough PLA printing to fully get the most out your filament.


                                                                                

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Note: This article contains advanced information regarding Tough PLA. The default settings for our BCN3D Tough PLA have been tailored for good quality and reliable results, and are fully tested by our laboratory. These tips complement those settings to ensure the best quality in printing with Tough PLA.

1. Tough PLA Introduction

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Tough PLA (Polylactic Acid) is engineered for the high impact ability and strength of ABS and the stiffness of a PLA.

The material shows excellent results in layer adhesion and is the perfect match for tooling or manufacturing aids where a high impact is needed. 

Tough PLA is an easy-to-print material with very good surface quality. Here are some tips that will help you in printing Tough PLA.

Tips: Take a look at the material compatibility list. You will find which materials you can combine in dual printings with Tough PLA:

2. Tips to improve Tough PLA printing

Tip 1: Get an even First Layer

calibrate hotend The first layer is the most important part of your 3D printed part as it is the base that supports the rest of the printed part, and especially with Tough PLA, it's important that it comes out even to prevent accidents.

Make sure that your printing surface is well-calibrated before printing. This should be done once a week and after the printer is transported. Click on your printer for more information on this process.

Hotend Calibration
w27-epsilon-series-bcn3d printers-sigma-d25-icon Sigmax-header-3-prints Sigma-header-3prints

Tip 2: Make it stick well

To achieve the best results, we recommend that you to set the printing surface temperature to 60-70ºC. This makes Tough PLA melt just a bit to obtain a shiny, smooth look.

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If you're using the Epsilon, there's no need to heat up the bed as it is preferable to have a bed temperature below 35ºC. And, you're still guaranteed to have a good finish at the base. 

magigoo-1 To ensure proper adhesion, we recommend that you apply an adhesive. You can use any of the typically used products in 3D printing but we recommend Magigoo, as it protects the glass from damaging and provides a solid adhesion. 

Make note that with whichever adhesive you choose, the prints will be easy to remove from the printing surface once it's cold.

It is of paramount importance to let the printing surface cool down before removing the print. This way Tough PLA is prevented from ripping off the glass. Make sure to  remove the prints properly and avoid tearing the printing surface. 

Tip 3: Extrusion pieces of advice

Tough PLA is a bit different from other 3D printing materials. Its primary difference is that it is extremely sensitive to high temperatures. It should therefore be crucial to have a proper cooling when printing with it.

temperature

Taking this into consideration, we can say that minor printing temperature changes (both in the hotend and the environmental temperature)can cause a huge difference in the printing quality of Tough PLA. It is best to maintain an even room temperature of 20-25ºC and to print Tough PLA at its optimal temperature as advised by its distributor. In the Epsilon, it's optimal to have a low Bed Temperature to prevent the Build Chamber from heating too high  

Underextrusion-png-1 overextrusion
How to fix underextrusion How to fix overextrusion (WIP)

If for some other reason, you prefer to print with other Tough PLA brands, you will probably have trouble and it's possible that you will experience a range of issues as it is normal for every brand to use different additives that can change the printing properties of the filament. If you spot underextrusion or overheating issues, the best thing to do is to ask the manufacturer about the recommended settings for that particular filament.

In any case, you can make a new profile and find the optimal temperature by printing a Temperature Tower and changing the Printing Temperature in 5ºC increments during the print job. 

Tip 4: Store Correctly

Store the filament in a cool, dry environment. If possible, store it within a zip lock bag and away from UV rays. This will extend its working life drastically. An even better option is the use of the Smart Cabinet, compatible with Epsilon series models. Its filament humidity control improves the printer's performance, maintaining optimal conditions for the material. In addition, it has an uninterruptible power supply system to protect your work against any situation, preventing any loss from power outages.

BCN3D_Epsilon_Series_3D_Printer_smart_cabinet_humidity_controlled_environment_2_HD-1

Conclusions

  • Properly store in a cool and dry environment.
  • Set the printing surface temperature to 60ºC in open printer models and 40ºC in enclosed models.
  • It's important that the first layer comes out even to prevent accidents.
  • Let the printing surface cool down before removing the print

 

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